How To Repair Headphone Cable?

Learn the dissimilar ways on how to set up your frayed or cleaved headphone wires using this easy to follow step-by-footstep guide.

Headphone cables are one of the nearly fragile parts of any headphones but it'due south also 1 of the most overlooked. With every yank, twists, and turns, your headphone wires become exposed to faster vesture and tear, causing information technology to fray or exist completely torn off.

What'south worse is if you take actress care of your headphones just to get home one twenty-four hour period and find them chewed out by your pets.

If that happens, don't throw away your headphones merely yet! There are a few easy DIY fixes you can practise to fix your headphones' fraying/broken headphone wires. And this commodity will guide you through all that.

Are Exposed Headphone Wires Dangerous?

The full general answer is no .

While headphone wires still run on electricity, these wires run on a very low volt. The voltage level of these wires depends on the headphones' impedance.

They are generally non at the level that is plenty to cause electrocution, though. This means that you won't feel anything at all fifty-fifty when you accidentally touch it.

Nevertheless, while exposed headphone wires aren't exactly hazardous when touched, your audio device may not be as safe as y'all.

Exposed headphone wires are more than prone to short circuits. This oft occurs when the wire insulation is already worn out or exposed.

Brusk circuits happen when excessive charge flows to an unintended wire. It tin crusade overheating which can harm your headphones and your audio source.

With that said, recollect that any exposed wire tin can too crusade electric sparks. And, regardless of voltage, these electric sparks have the potential to get-go fires . In fact, even static-discharges are sufficient to ignite combustible vapors in the air.

How to Fix Headphone Wires That Are Beginning to Fray

Headphone cables, especially the part closer to the plug, are prone to fraying. This usually happens when they become exposed to frequent yanking, angle, and tugging. Or when the jack is constantly pushed within the sound port when they won't stay in place.

For fraying or exposed wires, there are quick fixes that require piffling money and effort to practice.

Here are 4 piece of cake headphone wire repair tips you should try:

Wrap it with electrical tape
Use rut-shrink tubing
Mould Sugru around it
Use cable savers

Wrap it with electric tape

You nigh probably accept electric tape in your home. You can try using it for a quick and piece of cake headphone wire repair.

Follow these fail-proof steps:

Prep your wire. Earlier anything else, make sure that your headphone wires are clean and that at that place are no traces of oil on them. This will ensure that your electric tape volition stick to the wire longer and more securely. You tin can do this by taking a make clean cloth and pouring a minor amount of isopropyl booze on it. Wipe the area and permit it dry.
Pre-cut your electrical record. Electrical tapes vary in size. Pre-cut your electrical tape to your desired size before wrapping it effectually the wire.

Place tape on the damaged area
Wrap it. Wrap the electrical tape around the wire as tight as possible. This will not merely protect the wire from fraying further only also insulate it.

To take a meliorate idea of how it's done, check out this youtube tutorial.

Use heat-shrink tubing

For a more durable and long-lasting set, you may also try using rut-shrink tubings/heat-shrink sleeves. These tubings are primarily used for repairing, reinforcing, and insulating frayed electrical wires.

Hither are the steps on how to use them:

Check the material. Oestrus-compress tubings are usually made from plastic materials such as polyolefin, FEP, or PVCs.
Choose the right size. Choose a heat-compress tubing that matches your headphones' cable size perfectly so that a snug and secure fit can be accomplished. Depending on their material and limerick, these tubings contract between one-one-half to one-6th of their original diameter when heated. Popular shrink ratios (the ratio between the tubing's original size and its shrink size) include two:one, 3:1, and iv:1.

Oestrus shrink tubing sizes

For headphone wires, the recommended compress ratio is two:1 equally this size offers the perfect balance between immovability and flexibility.
Clean the area to be wrapped. Make sure to rid your headphone wires of whatsoever excess debris or grease. Take a clean material and pour a small amount of isopropyl booze on it. Wipe the area and allow information technology dry.
Insert the tubing into the headphones' cables. Advisedly insert the tubings into your headphones' frayed wires. If you're using the wrap-around heat-compress type, make sure to wrap it equally tight as possible for a more than compact finish.

Insert the tubing on the headphone cablevision
Apply oestrus around the area. You can heat the surface area by using the heating device that comes with the heat-shrink tubing kit, by using a hot air gun, or a lighter. Yous can refer to this youtube tutorial to run across how to properly apply oestrus around the tubing.

Applying heat on tubing to constrict information technology

Be careful not to overheat it as information technology tin melt or take hold of fire. Make sure to utilize a plier or anything to concur the tubing in place every bit hot air guns/lighters can burn down your fingers.

Mould Sugru around it

Sugru Mouldable Glue is an accommodating moldable adhesive putty made of silicone rubber. You tin use this for DIY crafts, mounting needs, electrical repairs, and so much more. It is moldable, flexible, durable, waterproof, and has good insulation properties.

Here's how y'all can use it to repair your frayed headphone wires:

Clean the wire. Clean the area around the wire with isopropyl alcohol to rid it of whatever excess dust, debris, or oil. Take a clean cloth and cascade a small amount of isopropyl booze on it. Wipe the area and permit information technology dry.
Mold it. Sugru Mouldable Glues are soft and malleable like play-dough. Roll the material in your fingers and mold it effectually the wire using your hands. Y'all have more or less 30 minutes to shape and reposition information technology as desired before the glue sets.

Mold Sugru around the headphone wire
Leave it for 24 hours. Leave the cloth at room temperature for at to the lowest degree 24 hours to enable information technology to set permanently.

Formed Sugru on wire

Bank check out this video to see how to repair your fraying headphone wire with Sugru Mouldable Glue.

Utilise cable savers

If you're non much of a DIY person and you want a quick and easy gear up, you can try these Jetec cable savers. These are mainly used to prevent wires from fraying. But y'all can still employ them on exposed wires to requite your headphone cables added back up and backing.

Y'all can utilize them past post-obit these 3 easy steps:

Choose the right cablevision saver size. These cable savers come in different sizes. Look for the size that would fit your headphone cables the best.
Wrap. Wrap the cable saver around the part where your headphones' wire is beginning to fray.

Wrapping the cablevision saver effectually the frayed cable (From: Amazon)
Adjust. Brand certain to wrap the cablevision saver up until the very end of the wire (the function where the headphones' cord meets the plug) so that it stays securely in identify.

These Jetec cable savers only work for round cable wires, not for flat ones.

What to Do With More Severely Damaged Headphone Wires

In cases where the wires are more severely damaged (i.e. when the wires are completely torn off), promise isn't lost.

There are ii ways to approach this: i involves soldering headphone wires and one does non. Additionally, if the impairment involves the headphone jack, it could exist ameliorate to supercede the headphone jack also.

The near secure and price-effective fashion to approach this is nonetheless to make use of the warranty if possible. And so earlier doing whatever of these steps, bank check if your headphones are notwithstanding under warranty and if the damage is covered by them.

These methods are actually used to fix a lot of headphone issues like static sound, and headphones only working in one ear.

These procedures prove to be constructive virtually of the time. However, they always have a chance of not working, especially when the steps aren't done properly. If that happens, it's best to consult a professional or buy a new pair of headphones entirely. Only brand certain to follow the necessary protocols on what to do with broken headphones, so you won't encounter any issues.

But if yous are willing to effort it, exist certain to follow these steps carefully.

Exercise information technology in a safe and well-lit place and be sure to wear protective gears.

Repair with soldering

Before you lot begin, you lot will need:

Soldering kit
Wire stripper/knife/cutter
Electrical record / heat-shrink tubing
Lighter (or sandpaper)

Start stripping the wire. Strip-off the insulation to reveal the wires within. If you see 2 wires that are stuck together, carefully separate the two using a knife/cutter. Remove the outer shielding by running a wire stripper through it trivial by trivial (one/4″ to one/2″ cuts). Proceed cut until you encounter a broken wire that needs repairing. The inner layer of the headphone cable may reveal differently-colored wires. Generally, the colored wires ( red, greenish, blueish, or copper) transmit sound, and the single bare and uninsulated wire is the ground wire.
Cut the wire. If the wires inside are shredded and threads are showing, cutting the headphone wire. Do this so that they'll be more compatible and easier to piece of work with.
Sand the wires to expose the copper. Before soldering, sand-off the thin enamel coat on all the wires including the ground wire. Sand away until the copper is exposed. If you don't have sandpaper on hand, yous tin also burn it off using a soldering fe or a lighter.

Burning off enamel coating
Twist together and solder. Twist the wires together and solder the connections. Use your soldering iron to cook a thin coat of solder over the wires. Permit the wires and solder fix and cool completely.

Soldering headphone wire

Before you begin soldering, make sure to habiliment proper Personal Protective Equipment (PPE). This protects you from exposure to harmful chemicals as well every bit to avoid inhaling soldering fumes which tin be dangerous to your health.
Wrap each wire advisedly with electrical tape. After the internal wires have cooled completely, wrap each wire with electric tape to keep them from touching each other and avoid whatsoever possible short-excursion situation.

Group wires with electric tape
Insert and heat the heat-shrink tubing to deeply cover the headphone cord. Advisedly insert the heat-shrink sleeve into your headphone wire and employ enough rut to it in order to constrict it. This sleeve will protect and insulate your newly-repaired headphone wire. Alternatively, you may also use electrical tape to wrap the wires if you don't have heat-shrink tubing on hand.

Encompass with estrus shrink

To better understand the soldering process, sentry this youtube video.

Repair without soldering

If you're non that handy with soldering, no worries! You lot tin still fix your broken headphone wires with simpler tools.

To do this, yous will need:

Wire stripper (or cutter)
Lighter (or sandpaper)
Electric record / heat-compress tubing
Scissors

Remove the safe covering or sheath. Using a wire stripper (or cutter), remove the rubber covering of the wire to reveal the stripped wires. Be very conscientious not to cut through the wire.

Remove safety coating
Separate the wires by color. Separate the colored wires (right headphone cablevision = ruby-red wires, left headphone cable = blue/green wires) from the other wires by twisting them together and moving them to the side. Likewise, practice this with the footing wires (copper or gilded wires). Echo the aforementioned to the other side of the cable. If you want an illustration of how information technology's done, this youtube video will show you lot how.

Separate headphone wires by color
Melt off the thin enamel blanket. Melt-off the enamel coating (colored varnish covering the wires) using a lighter (sandpaper can likewise work). Repeat the same to the other side of the cable.
Make sure to do this very chop-chop (nearly simply for a separate second) every bit varnish burns easily and overheating information technology tin cause the wire to melt. When the varnish burns at about one to 1.5 cm, blow on it speedily.

Melting the enamel coating.
Isolate the wirings. Splice the colored wires from either side by twisting them together. Afterwards, utilize electrical record to isolate the colored wires and the ground wires from each other.

Isolating the wires
Wrap it up. Wrap the wires together by using electrical tape or past using heat-shrink tubing.

Replacement headphone wires that you can try

If the discussed repairs can't set your headphone wires, replacing them may be the wiser motion. We've listed downwards a few that are relatively cheap options. But if you're thinking of buying loftier-cease cables, see if it's worth it by going through our in-depth guide on expensive headphone cables.

If not, experience free to go through our recommendations for some replacement headphone wires that you can endeavour:

These replacement wires just work for headphones with detachable cords.

LANMU replacement cable

These LANMU Replacement Cables are made of high-quality transparent PVC. The wires are not easy to knot so it remains intact even with everyday use. Its durable structural support too gives information technology a good tensile strength.

Earla Tec replacement audio cablevision cord wire with in-line mic and control

Earla Tec replacement cable with in-line Mic and Control (From: Amazon)

This Earla Tec Replacement Cable is compatible with Beats Studio, Executive, Mixer, and Apple tree iPhones. Its cablevision material is TPU coated, soft, tangle-free, and durable. This is a skillful selection for those who are looking for a replacement cablevision that also has an in-line microphone and control setting.

Take annotation that its remote function only works on Apple tree devices.

Fancasee 2-pack replacement cord (wire open up finish)

Fancasee 2-pack Replacement Cord (Wire Open End) (From: Amazon) — Fancasee two-pack Replacement Cord (Wire Open End) (From: Amazon)

This Fancasee 2-pack Replacement Cord is the perfect replacement for lost or worn-out headphone wires with a iii.5mm male plug connector. It is easy to install. Only connect the corresponding bare wires together and wrap them. Finally, secure the blank wire using electrical tape or heat-shrink tubing.

Decision

Not all broken things need immediate replacement. Sometimes, a little DIY repair tin can set up the problem. There's aught more fulfilling to an audiophile than to have that worry-free listening experience.

If your headphones are experiencing any other issues, experience free to check out our ultimate guide on how to fix broken headphones.

We hope this article helped you notice the answers you're looking for. If yous've successfully 'saved' your headphone wires using the tips above, nosotros'd love to hear it. Share your experience with u.s. past leaving a comment below. Also, if you accept any other tips and tricks you tin swear by, do share them with united states of america!

Source: https://www.headphonesty.com/2020/12/fix-headphone-wires/

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